Advancements in Grinding Wheel Technology
The Engine of Precision: How Superabrasives and Advanced Grinders Are Redefining Manufacturing
Read MoreInternal grinding is used to grind the internal diameter of the workpiece. Tapered holes can be ground with the use of internal grinders that can swivel on the horizontal.
A grinding machine, often shortened to grinder, is a power tool (or machine tool) used for grinding. It is a type of machining using an abrasive wheel as the cutting tool. Each grain of abrasive on the wheel's surface cuts a small chip from the workpiece via shear deformation.
Grinding is used to finish workpieces that must show high surface quality (e.g., low surface roughness) and high accuracy of shape and dimension. As the accuracy in dimensions in grinding is of the order of 0.000025 mm, in most applications, it tends to be a finishing operation and removes comparatively little metal, about 0.25 to 0.50 mm depth. However, there are some roughing applications in which grinding removes high volumes of metal quite rapidly. Thus, grinding is a diverse field.
The grinding machine consists of a bed with a fixture to guide and hold the workpiece and a power-driven grinding wheel spinning at the required speed. The wheel’s diameter and the manufacturer’s rating determine the speed. The grinding head can travel across a fixed workpiece, or the workpiece can be moved while the grinding head stays in a fixed position.
Fine control of the grinding head or table position is possible using a vernier calibrated hand wheel or using the features of numerical controls.
Grinding machines remove material from the workpiece by abrasion, which can generate substantial amounts of heat. To cool the workpiece so that it does not overheat and go outside its tolerance, grinding machines incorporate a coolant. The coolant also benefits the machinist as the heat generated may cause burns. In high-precision grinding machines (most cylindrical and surface grinders), the final grinding stages are usually set up so that they remove about 200 nm (less than 1/10000 in) per pass - this generates so little heat that even with no coolant, the temperature rise is negligible.
Cylindrical grinder, which includes both the types that use centers and the center less types. A cylindrical grinder may have multiple grinding wheels. The work piece is rotated and fed past the wheel(s) to form a cylinder. It is used to make precision rods, tubes, bearing races, bushings, and many other parts.
This machine applicable objects: Guide sleeve,Industrial needle guide,Household needle guide,Spring collet, Ceramic nozzle inner hole,Ceramic guide sleeve,Micro hole grinding related components
| Technical parameters | Unit | ZH-02 | |
| Clamping working diameter | mm | Φ1.5-25 | |
| Max travel | Horizontal | mm | 40 |
| Longitudital | mm | 70 | |
| Work head rotation speed | rpm | 0-380 | |
| Working head rotation angle | ° | ±5° | |
| Spindle speed | rpm | 0-55000 | |
| Spindle motor | HP | 0.75 | |
| Machine dimensions(L*W*H) | mm | 600*500*1500 | |
| Machine weight | kg | 180 | |
| Working range | mm | Φ1-20 | |
Grinding head section
The machine adopts a precision spindle with minimal spindle runout, and comes with a standard white corundum grinding wheel. Customized or optional shaped grinding wheels are available based on specific needs.
Roller section
The roller is clamped to ensure a measurement accuracy of up to 0.002mm, which ensures the precision of workpiece grinding.
Operating handle
The left and right feeds are controlled by a hand bar, while the front and back feeds are controlled by a hand wheel. With the assistance of a positioning device and precision digital display, the grinding wheel feed can be precisely controlled.
Digital display section
The machine is equipped with two-axis digital display with an accuracy of 0.001mm, which assists in daily grinding control and ensures precision workpiece grinding.
Angle plate
The machine is equipped with a large angle plate with a range of positive and negative 45 degrees, which allows for flexible angle adjustments to meet the needs of workpiece grinding at different angles.
Standard configuration
The machine comes with a water tank and cooling device, one high-brightness LED work light, one angle trimming seat, one circular trimming seat, one white corundum grinding wheel, and a set of hex wrenches and tools.